Custom Metal Detector Steel, Ore, Mining, Aerospace, Mechanical Manufacturing, Auto Parts Carbon Sulfur Analyzer

Product Description

Company Profile

Shandong Wanlianda Instrument Co., Ltd. has been focusing on analytical instruments for 30 years and become a leader in the field of domestic analytical instruments. Our high-frequency infrared carbonsulfur analyzer has 5 classical features: integrated design of highfrequency combustion furnace and infrared analyzer; two independent operating systems; reducing filter cleaning frequency significantly by using ultra-porous metal filters; more stable analytical gas flow by using gas mass flow controller; supporting wild measurement range including high-content carbon, low-content carbon, high-content sulfur and lowcontent sulfur.
 

Product Description

Measuring range	C1:0.001-50%(expandable to 100%)
	C2:0.00001%-0.5%
	S1:0.00001%-60%(expandable to 100%)
	S2:0.00001%-5%
Analysis accuracy	Carbon RSD ≤0.4% Sulfur RSD ≤1.0%
Sensitivity (reading)	0.01ppm
Analysis time	30-50s
Detector	5 sets (high carbon, low carbon, high sulfur, low sulfur, carbon monoxide)
electron tube	ceramics
light source	Nichrome wire
modulating motor	Switzerland (30,000 hours without failure)
Absorption pool coating material	gold plated
flow meter	digital quality
Detector sensitivity	0.01ppm
Accuracy Standard (RSD)	C:≤0.4%
	S:≤1.0%
carbon monoxide compensation	have
Temperature compensation	have
pressure compensation	have
flow compensation	have
Peak width compensation	have
Automatic dust removal	have
filter	Metal micropores
Pneumatic components	Japan SMC
way of communication	serial port
Combustion power	2.5KW
Working power	220VAC, 50HZ.

 

The induction furnace of CS-900 series high-frequency

infrared carbon and sulfur analyzer with the function of

automatic reverse purging dust removal. When it used with a

dust extraction valve, it automatically removes a large amount

of dust from combust, to make sure the accurate and repeatable

analysis results, reducing manual cleaning time and increasing

efficiency. High working efficiency, the dust removal power

comes from the combustion exhaust gas, which truly realizes

energy saving and environmental protection.

 

Carbon and sulfur are one of the most widely distributed elements in nature. In the earth's crust,

carbon and sulfur usually exist in the form of compound (such as carbonate, sulfate) and element (such as

coal, sulfur). In the metal smelting process, no matter what smelting technology and craft is adopted,

carbon and sulfur will inevitably enter the metal material and form a variety of compounds, which will

have a certain impact on the properties of the metal. Therefore, in the entire smelting industry chain and

downstream industry chain, the analysis of carbon and sulfur elements is necessary.

The high frequency infrared carbon and sulfur analyzer is a fast carbon and sulfur analyzer, which

analyzer is a advanced carbon and sulfur analyzer at present, and it is widely used in fields of metallurgy,

machinery, scientific research, verification industries and etc.

Based on the principle of high-frequency induction combustion, the carbon and sulfur elements

contained in the sample are converted into CO2 and SO2. CO2 and SO2 have strong absorption bands at

4.26 μm and 7.4 μm respectively. By measuring the light intensity change after gas absorption, and

analyze the percentage of CO2 and SO2 gas concentration, indirectly determine the percentage of carbon

and sulfur in the measured sample. After circuit processing and analog-to-digital conversion, enter the

computer for data processing, and finally print out the analysis results by a printer.

Detailed Photos

Infrared Carbon/Sulfur Absorption Devices

1. Integrated design of optoelectronic, exquisite and durable structure;
2. Laser welds components, which ensure the tightness of gas system;
3. Preamp adopts special integrated circuit, enabling reliability and stability reaching to level J standard.

 

 

High-frequency Induction Loop

1. Surface coated with special materials.
2. Strong adhesion, antioxidant, no shedding.
3. The efficiency of induction is highly improved
4. Lengthen the lifetime of high frequency oscillating tube;
5. The instrument can be used for a long time without power attenuation.

 

 

High-frequency Oscillating Components 
 

Integrated design with high-voltage ceramic capacitors adopting level J products

 

Digital Mass Flow Controller

1. Digital Mass Flow Controller adopts Honeywell sensors imported from America;
2. Digital control provides accurate control and fast response;
3. Digital Mass Flow Controller wouldn't be affected by temperature, pressure and any other external factors;
4. The accuracy and stability of Digital Mass Flow Controller are better than the Variable Flow Meter.

**Detailed explanation of installation requirements:**

1. Instrument placement requirements:
    - The equipment should be placed on an insulated horizontal tabletop with a size of 240 cm. The tabletop needs to be able to accommodate three different instruments and a printer.
    - The tabletop width needs to be 90cm and the height 75cm, and the table must be more than 50cm away from the wall to ensure ventilation and safe separation.
   
2. Indoor environment requirements:
    - The room temperature should be controlled between 10 and 30 degrees Celsius, and the allowed temperature fluctuation does not exceed ±2 degrees Celsius. If this requirement cannot be met, air conditioning needs to be installed to maintain temperature stability.
    - The indoor humidity should be kept below 80%. It is recommended to use a dehumidifier to reduce the humidity and prevent the instrument from getting damp.
   
3. Power supply requirements:
    - The voltage needs to be stable at 220V, and the allowed fluctuation range is ±5%. If the fluctuation exceeds this range, a dedicated 5KVA voltage regulator must be used.
    - The equipment needs to have a dedicated ground wire, and the ground resistance should not be greater than 4 ohms to ensure safety.
   
4. Gas supply requirements:
    - The raw gas should be pure oxygen with a purity of 99.9% to ensure the accuracy of the experiment.
    - Nitrogen or oil-free compressed air can be used as motive gas to ensure that the gas is pure and contains no oil.
   
5. Working environment requirements:
    - The work area must be vibration-free to avoid interfering with the normal operation of the equipment, and dust-free to avoid contaminating the interior of the instrument.
   
6. Crucible handling requirements:
    - Heat the crucible to above 1200°C in a muffle furnace and incinerate it for at least four hours, then cool it naturally and store it in a desiccator within eight hours until ready for use.

**Detailed description of acceptance test standards:**

1. Repeatability index test:
    - Use the standard sample provided by Wanlianda Company with a carbon content of 0.5%-1.0% and a sulfur content of 0.045%-0.1% for seven consecutive measurements.
    - The relative standard deviation (RSD) should be less than or equal to 0.4% for carbon and less than or equal to 1.0% for sulfur to ensure the stability and reliability of the test results.
   
2. Accuracy test:
    - Carbon testing is divided into three concentration ranges:
      - Use a standard with a carbon content of 0.01%-0.1% for calibration and then test another sample within the same range. The measurement error must comply with the JJG395-2016 standard tolerance.
      - Use a standard with a carbon content of 0.1%-1% for calibration and then test another sample in the same range. Also ensure that the measurement error is within the allowable range.
      - Using standards with a carbon content of more than 1% for post-calibration testing still needs to meet the error standard.
     
    - The test of sulfur is also divided into two concentration intervals:
      - Use a standard with a sulfur content of 0.01%-0.1% for calibration and then test another sample within the same range to ensure that the measurement error meets the standard.
      - Use standard products with a sulfur content exceeding 0.1% for post-calibration testing, and the measurement error must also comply with the standard tolerance.
     
3. Acceptance confirmation:
    - After all standard tests meet the above requirements, the user should sign and stamp to confirm the completion of acceptance.

Additional remarks:

- Standards used during calibration should usually have a higher concentration than the sample being tested to ensure accuracy.
- All standards used must be valid standards within the validity period and recognized by the department.

**Detailed description of CS-901B high frequency infrared carbon and sulfur analyzer configuration and performance table:**

I. Main configuration details:
    - A high-frequency infrared carbon and sulfur analyzer produced by Beijing Wanlianda Xinke.
    - A Swiss Mettler Toledo brand electronic balance.
    - A Lenovo brand computer.
    - A Lenovo brand laser printer.
    - A set of random accessories provided by Beijing Wanlianda Xinke.
   
II. Detailed explanation of instrument analysis indicators:
    - Wide analysis range, the analysis range of carbon is extended from 0.001% to 50% (expandable to 100%), and the analysis range of sulfur is from 0.00001% to 5% (expandable).
    - Analysis time is fast, only 25 to 45 seconds to complete an analysis.
   
III. Detailed explanation of main performance indicators:
    - The high-frequency combustion system has the characteristics of high-performance input power, efficient oscillation frequency and reliable imported pneumatic components.
    - The infrared analysis system adopts a special absorption cell, dual carbon cell, and single sulfur cell design to ensure a wide analysis range and high accuracy.
    - The electronic balance has high precision and a wide weighing range, which can meet the weighing needs of different samples.
    - The computer configuration is sufficient and the operating system is genuine, ensuring the stability and efficiency of the analysis software.
    - The system software processing system is powerful and easy to operate, with multiple compensation functions and linearization calibration options, ensuring the accuracy of analysis and flexibility of operation.

Packaging & Shipping

Package Size	600*1000*800mm
Package Gross Weight	150kg

Certifications

FAQ

1.    About the sample: How could I get a sample?
Once receive your payment for samples and their express delivery and then send samples to you.    
The prices of the samples are the same as those on the pricelist.    
Express delivery charge depends on the quantity of the samples.

2.    About price list: can I get your price list?
Yes, please tell us the products (with their code number) and order quantity, then we will offer the price by e-mail.   
And our price list will keep updated every month.

3.    About the shipment: what type of shipment will you use?
We usually ship the products by sea and land transportation.  

4.    About payment: what terms of payment do you use?
We accept TT (Telegraphic Transfer), Western Union as payment term for small order and L/C for larger order.

5.    About the MOQ: What is your minimum order qty?
Our minimum order qty is 1pcs, we accept small order as trial order.

6.    About compensation: what is your company's compensation policy?
We can compensate buyer's loss if our products have quality problem.    For small qty problem products, we can replace with new products in next order.    
For larger qty problem products, we can accept returned problematic products, then we check them and replace them by good quality products.

7.    About sole-distributor: How can I be your sole-distributor?
We have special policy for sole-distributor. Please contact our sales person to get related files.

8.    About OEM: could we place order by OEM style to produce our own brand products in China?
Of course you can.  Welcome to do OEM.
Thanks for your interest